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Q0064

How can factories and commercial buildings earn or save money by changing when they consume electricity?

Primary Category

Smart Grid & Digitalisation

Question Type

Commercial

Tags

Smart Grid; Digitalisation; Industrial; C&I

Short Answer

Factories and commercial buildings can save by moving suitable consumption into lower-priced periods, reducing their maximum demand, avoiding inefficient equipment operation and using solar or batteries more effectively. They may earn revenue where demand-response or flexibility programmes pay for a verified reduction or shift. The opportunity depends on the tariff, interval load profile, operational flexibility and whether savings exceed automation, disruption and equipment costs.

Why This Matters

Large customers can materially change system peaks and their own electricity bills without reducing useful output. Treating timing as an operational variable can improve competitiveness and grid flexibility, but poorly designed changes can move costs elsewhere, create a rebound peak or disrupt production and comfort.

What We Know

1. Start with interval data and the bill structure

The customer should identify which charges depend on energy, maximum demand, time period, fuel adjustment and power factor. A useful analysis links these charges to half-hourly or finer load data rather than relying only on monthly totals.

2. Shift loads with operational buffers

Chillers can pre-cool, water and wastewater systems can use tanks, cold stores can use thermal inertia, EV fleets can charge overnight and batch processes can move within production windows. The site must define limits for safety, product quality and customer service.

3. Reduce coincident peaks

Energy-management systems can sequence motors, compressors, chillers and charging so large loads do not start together. Batteries may cap short peaks, but the avoided charge must cover degradation, conversion losses and finance.

4. Coordinate with onsite generation

Daytime production can use rooftop solar directly. Storage or flexible loads can absorb surplus generation that would otherwise be exported or curtailed. Generator operation should include fuel, maintenance, emissions and licence costs, not only avoided electricity purchases.

5. Payments need verified performance

A demand-response contract should state the baseline, notice, response, duration, availability, settlement and penalty. Revenue forecasts should distinguish guaranteed availability payments from uncertain event income.

6. Efficiency comes before timing

Eliminating wasted energy usually creates value in every hour. Flexibility then moves the remaining useful demand. Shifting an inefficient load to a cheaper period can lower the bill without reducing system fuel use or emissions.

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